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Home » Projects » Two strand wire mill control upgrade
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  • Two strand wire mill control upgrade

Two strand wire mill control upgrade

2006 - Joao Monlevade - Brasil

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Russula supplied a complete modernization of the electrical equipment and the control system for the two strand wire rod mill at ArcelorMittal  Monlevade, in João Monlevade, Brazil. The scope of supply consisted of electrical and controls equipment, consulting, engineering, installation, start-up and training.

Scope of Supply
  • Siemens S7- 400 PLC
  • ABB DCS600 drives
  • ABB ACS800 drives
  • Wonderware InTouch HMI
  • Medium voltage switch gears
  • Power transformers
  • Project Execution

    Following a construction time of only 20 days Russula succeeded in starting-up the plant on the planned date. This was accomplished by following a strict project planning during the installation, testing and start-up.  The electrical equipment was pre-tested before the start-up to ensure that any failures were foreseen and corrected.

    Results

    The combination of the new Siemens PLCs with the ABB drives steadily increased the production rate by 22% when the mill reached 90% of its full capacity. The impact of Russula's work reflected  on the performance of the rolling mill, not only during the start-up month, but in the sustained operations of the rolling mill life.

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