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Home » Projects » Russula improves Liberty Steel’s wire rod mill
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  • Russula improves Liberty Steel’s wire rod mill

Russula improves Liberty Steel’s wire rod mill

2021 - Peoria, IL - USA

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  • Russula improves Liberty Steel’s wire rod mill

This is an ongoing project.

Start date: 2021
End date: 2023

As part of the Mill Pulse® suite order, Liberty Steel & Wire has contracted Russula to upgrade the two-strand wire plant located in Peoria, IL, USA. The goal is to upgrade the existing control system and units that have become obsolete and costly to maintain.

The upgraded areas will be controlled by state-of-the-art Siemens Simatic S7-1500 Series hardware and the Wonderware Intouch interface, which will improve performance, facilitate training, spare parts, and information gathering and reporting throughout the plant. Russula will supply pre-tested Sinamics drives that will be supplied mounted in a new line of cabinets to minimize on-site wiring and installation. The unit's power distribution will be reused. An existing Wonderware InTouch HMI station will be integrated into the new Siemens Simatic S7-1500 automation system. New screens will be designed for operation and monitoring of the rod exit area. Russula will also supply a new control table designed for comfort and optimal workflow. Commissioning of all systems is scheduled for 2023.

About Liberty Steel & Wire
For over 125 years, Liberty has been a leader in the steel industry. Located in Peoria, Illinois, the facility is one of the largest wire and rod mills in the US. They produce 700,000 tons of steel each year. A major recycler, much of Liberty’s steel is manufactured from reprocessed steel. The metal is melted, purified, refined and poured on site.

Liberty Steel & Wire in Peoria, Illinois, produces steel that is Buy America Compliant. Every ounce of steel is closely monitored from the processing of scrap metal through final packaging to assure quality and consistency.

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