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Home » Projects » Nucor Marion automation and electrics
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  • Nucor Marion automation and electrics

Nucor Marion automation and electrics

2020 - Marion, OH - USA

Related Projects

  • Nucor Marion water treatment plant

As part of the bar mill expansion project, Russula supplied the rolling mill automation and electrics to Nucor Steel in Marion, OH. The order was received in April, 2017. 

Scope of Supply

Russula supplied the comprehensive automation and electric systems from the furnace exit to the bundling area and all the equipment in between for the 18-stand continuous bar mill. The scope of supply also included interfaces to the reheat furnace, billet handling equipment and water systems. The new rolling mill control system hosts the latest generation of ControlLogix controllers, which meet the rigorous requirements of today's smart factories in terms of safety and peformance.

Automation and electrics scope of supply
  • Power transformers for mill equipment
  • Mill AC multidrives
  • Motor Control Centers for mill area
  • Motor protection panels
  • Mill main AC motors
  • ControlLogix controllers
  • Wonderware HMI system
  • Rolling mill software engineering
  • New reheat furnace interface
  • New water systems automation interface
  • Billet handling equipment interface
  • Cooling bed exit and cold shear software engineering
  • Factory Acceptance Test
  • Installation supervision
  • Commissioning
  • On-site production support
  • Training
  • Remote support

  • Results

    Russula delivered the automation and electrics equipment on schedule. In conjunction, Russula supplied a new water treatment to Nucor Marion. The 18-stand bar mill was commissioned in 2020. The new  automation and electrics helped reduce operating costs and enhance Nucor's competitive position.

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