• Home
  • Solutions
  • Projects
  • News
  • Work with us
  • Home
  • Solutions
  • Projects
  • News
  • About us
  • QEHS Policies
  • R&D+i
  • Work with us
  • Media
  • Contact us
  • Events
  • EN
    • ES
Home » Projects » Bar mill control system and HMI upgrade
  • Home
  • Bar mill control system and HMI upgrade

Bar mill control system and HMI upgrade

2015 - Cartersville, GA - USA

Related Projects

  • Multi-phase startup for four strand continuous caster
  • Bar mill DC drives upgrade in 6 days

Following the recent modernization of the DC drives of the Cartersville mill in just six days, Gerdau upgraded the existing control system and HMI architecture at the Cartersville plant, together with Russula.

The scope of the control upgrade included all the controls equipment from the first stand to the cooling bed. The current ABB AC450 PLCs and ABB AS500 SCADA operator inferface were replaced with the ABB AC800M series and Wonderware Intouch. Russula mill control was implemented for the entire mill.

Control Upgrade Scope of Supply
  • New main control cabinet supply and installation, disconnecting and rewiring local field signals.
  • Replace existing PLC with an ABB PM891 from the AC800M family.
  • New Siemens Simotion shear positioning system.
  • Remote unit modification to communicate by Profibus DP without disconnecting any signal field unit.
  • Integration of new control system within the data acquisition IBA network.
  • Full development and implementation of the control system and HMI according Russula quality standards and customer requirements.
Results

The new bar mill control and HMI architecture was implemented during a planned shutdown in September, 2015 along with the upgrade of one of the strands of the four strand continuous caster. 

Share

Subscribe to our mailing list

Your email will be used to send you news updates. You can unsubscribe at any time using the link in our emails. For more details, review our privacy policy. I have read and agree the terms & conditions

Legal NoticePrivacy PolicyCookies Policy

RUSSULA 2024 - All Rights Reserved

RUSSULA 2020 ® Todos los derechos reservados
    • EN
    • ES
    • Events
    • QEHS Certifications
    • OFFICES
    • Mill Pulse®
    Manage consent

    To offer the best experiences, we use technologies such as cookies to store and/or access device information. Consent to these technologies will allow us to process data such as browsing behavior or unique IDs on this site. Failure to consent, or withdrawal of consent, may adversely affect certain features and functions.

    Functional Always active
    Storage or technical access is strictly necessary for the legitimate purpose of allowing the use of a specific service explicitly requested by the subscriber or user, or for the sole purpose of carrying out the transmission of a communication over an electronic communications network. .
    Preferencias
    El almacenamiento o acceso técnico es necesario para la finalidad legítima de almacenar preferencias no solicitadas por el abonado o usuario.
    Statistics
    Storage or technical access that is used exclusively for statistical purposes. El almacenamiento o acceso técnico que se utiliza exclusivamente con fines estadísticos anónimos. Sin un requerimiento, el cumplimiento voluntario por parte de tu Proveedor de servicios de Internet, o los registros adicionales de un tercero, la información almacenada o recuperada sólo para este propósito no se puede utilizar para identificarte.
    Marketing
    Storage or technical access is necessary to create user profiles to send advertising, or to track the user on a website or several websites for similar marketing purposes.
    Manage options Manage services Manage {vendor_count} vendors Read more about these purposes
    See preferences
    {title} {title} {title}
    Manage consent
    Para ofrecer las mejores experiencias, utilizamos tecnologías como las cookies para almacenar y/o acceder a la información del dispositivo. El consentimiento de estas tecnologías nos permitirá procesar datos como el comportamiento de navegación o las identificaciones únicas en este sitio. No consentir o retirar el consentimiento, puede afectar negativamente a ciertas características y funciones.
    Functional Always active
    Storage or technical access is strictly necessary for the legitimate purpose of allowing the use of a specific service explicitly requested by the subscriber or user, or for the sole purpose of carrying out the transmission of a communication over an electronic communications network. .
    Preferencias
    El almacenamiento o acceso técnico es necesario para la finalidad legítima de almacenar preferencias no solicitadas por el abonado o usuario.
    Statistics
    Storage or technical access that is used exclusively for statistical purposes. El almacenamiento o acceso técnico que se utiliza exclusivamente con fines estadísticos anónimos. Sin un requerimiento, el cumplimiento voluntario por parte de tu Proveedor de servicios de Internet, o los registros adicionales de un tercero, la información almacenada o recuperada sólo para este propósito no se puede utilizar para identificarte.
    Marketing
    Storage or technical access is necessary to create user profiles to send advertising, or to track the user on a website or several websites for similar marketing purposes.
    Manage options Manage services Manage {vendor_count} vendors Read more about these purposes
    See preferences
    {title} {title} {title}